To service the Triton
clutch and/or stuffing box, a cockpit inspection plate may be useful.
It has even been reported
that some Triton's were delivered with such a plate already installed.
The following are
some handy hints for installing such a plate.
RAY ALSUP, PEGASUS, #$256
Pegasus has a 6" pry out deck plate over
the clutch that a former owner installed. I had to relace it
because it was cracked. The replacement
has not leaked so far. You can now buy 8" deck plates at WM for about $15
which would be easier to work through. Bill Bell has suggested removing
everything off the top of the engine (plugs, coil, etc.) and lay on the
engine top to do stuffing box and clutch maintenance. I've tried
it - it also works. If I didn't already have a hole to cover, I would
not cut a new one. I now use the Bill Bell method.
My plate is as close to the stuffing box
as someone could get it and, is as large as the sole will
take. Pegasus is a WC boat with a built
in fuel tank under the cockpit sole so space is limited.
When I installed the replacement I wanted
to use the 8" but was already at the forward sole bulkhead and the forward
fuel tank bulkhead. If I had the room I would install 2 6" plates
over the stuffing box about 4-6 inches apart so I could get both arms in
to make adjustments.
Tim Lackey, Glissando, #381
I cut a hole close to the size you indicate
and used a Tempress 13" x 23" deck hatch for access. This is a large
hatch and pakes the access wonderful. The hatch is plastic, but is
pretty strong--much better than the similar Bomar inspection hatches.
This one is designed for foot traffic. The part number at West Marine is
490540. Cost was about $82, so it's not cheap. Seemed like
a good overall compromise between size, strength, and cost. If you
really want to open the vault, there are some nice painted
aluminum hatches available--for around $300
- $400! The smaller round deck plates will also work, but of course
you have more limited space in which to work.
I installed a 1/2" balsa core in the cockpit
to compat its inherent weakness, and even with the large
hatch installed it is very solid underfoot
with no flexing. Before I added the core, it creaked and groaned
underfoot and was quite weak. I don't think I would have wanted such
a large hole in the original sole. I installed the core right over the
top of the old floor (after grinding off all the gelcoat) and then glassed
over the top of that. Worked out very well
The forward edge of the hole on my boat is
exactly 4" from the forward end of the cockpit. This corresponds
with the aft end of a transverse wooden stiffener that is glassed in beneath
the cockpit (appears to be original). I don't know if that stiffener is
present in all Tritons, or if its position
may be different. In particular, I
don't know whether this piece is present in West Coast Tritions.
It is worth worming you way in under the cockpit somehow to have a look
before committing to any cuts. The stiffener in my boat works well
as it really helps stiffen the deck after the hole was cut.
Pictures at
http://www.triton381.com/cockpitstructure3.htm#COCKPIT%20SOLE%20ACCESS%20HAT
Bomar makes flush, rectangular cast aluminum hatches that are available with a white painted finish. The cutout is 15 5/8" x 17 5/8". The white one is available from Hamilton Marine--1-800-639-2715 (www.hamiltonmarine.com); part # BOM-C4T1416-W. The price is $348.75. They also offer the same hatch in unpainted aluminum (# BOM-C4T1416) for $318.75. I considered these, and I'm sure the aluminumum construction would be beefy enough to keep your deck strong when installed. They appear to be very nice looking, trim hatches--I have not seen one in person, only in the catalog.
Hamilton also has commercial Bomar hatches
similar to the Baier hatches mentioned by Skip Baker. These are very
expensive, heavy and maybe unnecessary, although they would be the strongest
part of your cockpit for sure. You'd never worry about stepping on
them--these are used in commercial fishing boats. They're also very
industrial looking, which may not bother you. (BTW: Hamilton
is a commercial marine supplier and catalog retailer located here in Maine.
They have good prices and selection and
very good service. They have a catalog
you can order through the website or by calling; it's a good one to have
in your collection.)
For what it's worth, the plastic Tempress hatch I installed is pretty sturdy underfoot-it flexes a little, but it is an acceptable amount and it does not feel like it would give way like the cheaper Bomar plastic hatches. To me, it seemed like the best compromise between size, strength and cost. Only time will tell if it is acceptable under normal sailing circumstances--I look forward to testing it beginning next season. I may install a teak grate over the sole anyway.
A. J. Matthews, Ay Mon, #605
The access plate on Ay Mon (original) is a round bronze plate with a screw cover. The diameter is about 8". It is by no means easy for me to work with (I am 6'2", 220 lbs), but I can get there. I believe the access was originally designed to allow you to work on your stuffing box as opposed to your tranny. Either way, you will still be working by the Braille method.
I would hesitate in cutting a large access hole in your cockpit. Even with stiffeners, I doubt that are would be as strong as one with a small access plate. You must remember that your cockpit floor takes a beating, In addition, it lacks the frame and/or bulkheads that give strength to the deck or the bridge deck. Installing stiffeners will also decrease the amount of space that you have beneath the cockpit floor. This is an area that I would preferred to have been larger (heck, I would have liked more space all around the engine).
As an alternative, why not access the tranny from inside of the port locker. Remove the plywood panel and lay in side of the locker where you can reach and even see some of the tranny. I have done it and while it is not my favorite place to be because of my size I can get it done. The worst part about it is removing all of my line and gear from the locker.
Another option (although more complicated) is to pull the engine. I have become quite good at doing so. When I want to work on the blasted thing, I rig up a 4:1 purchase (with my spare boom vang attached to some 2 x 6's across the top of the companionway) and pull the engine to the sole in the main salon (cabin). There, with a scrap of plywood to protect the sole, I can do whatever I want to the engine with the space to see and do all. Once you have pulled it a few times, you actually get good at it!